Factory workshop safety production visualization solution
For factory workshops, warehousing logistics and hazardous areas, video surveillance + intelligent behavior recognition can be used to realize production process visualization, work specification supervision and safety risk warning.
Program overview
Industrial manufacturing · XLD overall solution
Program positioning
The security construction of the manufacturing industry is moving from "post-event evidence collection" to "pre-warning". This solution uses intelligent video analysis Transform safety management from "relying on human supervision" to "system management" to help enterprises reduce accident rates, improve management efficiency, and meet safety production inspection requirements.
Typical alarm rules
| Rules | Trigger conditions | Linked actions |
|---|---|---|
| Not wearing a safety helmet | No safety helmet detected when entering the workshop area | On-site sound and light reminder + push safety officer |
| Intrusion into dangerous areas | Persons entering designated dangerous areas | Voice broadcast eviction + recording events |
| Staff leave their posts | Key workstations are unoccupied beyond the set time | Push the team leader |
| Environment exceeds limit | Temperature and humidity/gas concentration exceeds threshold | Linked video pop-up + alarm |
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Inquire about the program View all casesIndustry pain points
We design strategies to deal with these practical problems one by one
The workshop area is large and managers cannot grasp the scene in real time
Relying on inspections is inefficient and abnormal detection lags behind
The enforcement of safety regulations relies on manual supervision
It is difficult to continuously supervise behaviors such as not wearing a safety helmet and operating in violation of regulations
There is a risk of people entering dangerous areas
High temperature, high pressure, and hazardous areas require hard isolation + technical prevention
It is difficult to trace the loss and wrong shipment of materials in the warehouse
There is a lack of video evidence in the warehouse entry and exit process
Abnormalities in equipment and environment cannot be detected in time
Lack of linkage mechanism with temperature, humidity, smoke and other sensors
System architecture
Industrial manufacturingSecurity system layered design
The solution is centered on "Video + Intelligent Analysis + Sensor Linkage":
- Video layer: A combination of high-definition dome cameras and gun cameras are deployed on the top of the workshop to achieve large-scale coverage and local close-ups.
- Analysis layer: The edge smart box analyzes behaviors such as safety helmets, work clothes, boundary crossing, and leaving work in real time to reduce the pressure on central computing power.
- Sensing layer: Connect to temperature and humidity, smoke, gas detection and other sensors, and automatically link video pop-ups and sound and light alarms when limits are exceeded.
- Application layer: Combined with the production billboard, the real-time workshop pictures and safety alarm statistics are presented on the large screen in the office area.
Subsystem composition
Modular design, optional and step-by-step implementation
Production workshop monitoring
Full coverage of workstations and production lines, supporting remote inspection
Safety behavior recognition
hard hat/work clothes/off-duty/cross-border intelligent alarm
Hazardous area prevention
Dangerous area intrusion detection + sound and light alarm linkage
Warehousing and logistics
Inbound and outbound channel monitoring and forklift operation management
Environmental linkage
Temperature and humidity/smoke/gas sensor access linkage
Bulletin board and report
Real-time picture + security alarm statistics on the wall
Implementation effect
Measured data from implemented projects
Recommended product configuration
A full range of security monitoring products, covering cameras, dome cameras, matrices, and splicing screens
FAQ
Frequently asked questions about the Industrial manufacturing solution
Does intelligent analysis require replacing the camera?
Not necessarily. Existing cameras that comply with ONVIF standards can be accessed for analysis through edge smart boxes, reducing modification costs.
There is a lot of dust in the workshop, how to protect the equipment?
The front end adopts IP66/IP67 protection grade equipment, and the lens is equipped with a dust cover and is regularly maintained.
Will there be many false positives?
By delineating detection areas, setting time strategies and sensitivity classifications, false alarms can be controlled within an acceptable range and can be continuously tuned.
Can it be connected to the production system?
Alarm data interface can be provided to connect with MES/ERP or safety management system to form a closed loop.
Related solutions
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